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Tubular Rivet
A tubular rivet is a type of rivet characterized by a coaxial cylindrical hole in the headless end. It is designed to be secured by splaying, or spreading out, the end of the rivet.
Components
- Head:
- The part of the rivet that remains visible after installation.
- Can come in various shapes such as round, flat, or countersunk.
- Shank:
- The cylindrical body of the rivet that is inserted into the materials to be joined.
- Features a hollow, coaxial cylindrical hole at the headless end.
- Tail:
- The headless end of the rivet which is deformed during installation to secure the rivet in place.
Features
- Coaxial Cylindrical Hole:
- Allows the end of the rivet to be splayed outwards, securing the rivet more effectively.
- Material:
- Typically made from metals such as steel, aluminum, or brass for strength and durability.
- Variety of Sizes:
- Available in different diameters and lengths to suit various applications.
Applications
- Leather Goods:
- Commonly used in the manufacture of belts, bags, and other leather products due to their secure hold and ease of installation.
- Electronics:
- Used in electronic enclosures and assemblies where a secure yet removable fastening is required.
- Utilized in various components of vehicles, especially where a strong yet flexible fastening is needed.
- Metal Fabrication:
- Ideal for joining thin sheets of metal in various fabrication processes.
- Textiles:
- Employed in securing materials in the textile industry, including tents, sails, and tarpaulins.
Advantages
- Ease of Installation:
- Can be easily installed using simple tools such as a hammer and rivet setter.
- Strong Hold:
- The splayed end provides a secure hold, making it suitable for high-stress applications.
- Versatility:
- Can be used in a wide range of materials including metal, leather, and fabric.
- Cost-Effective:
- Generally inexpensive, making them a cost-effective solution for many applications.
Installation Process
- Drill Hole:
- Drill a hole in the materials to be joined that matches the diameter of the rivet shank.
- Insert Rivet:
- Insert the tubular rivet into the hole, with the head resting against one side of the material.
- Splay End:
- Using a rivet setter and hammer, splay the headless end of the rivet by striking it to spread out the material, securing the rivet in place.
- Finish:
- Ensure the splayed end is evenly spread and firmly secures the materials together.
Tools for Installation
- Rivet Setter:
- A tool specifically designed to splay the end of the tubular rivet.
- Hammer:
- Used in conjunction with the rivet setter to deform the rivet end.
- Drill:
- To create the initial hole in the materials for the rivet insertion.
Maintenance and Removal
- Inspection:
- Regularly inspect the rivets for signs of wear or loosening.
- Replacement:
- If a rivet becomes loose or damaged, it can be drilled out and replaced with a new one.
- Removal:
- Drill out the splayed end carefully to remove the rivet without damaging the surrounding material.
Tubular rivets are a versatile and reliable fastening solution suitable for various materials and applications. Their ease of installation, strong hold, and cost-effectiveness make them an excellent choice for both industrial and commercial uses.
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